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Our Manufacturing Expertise

WORLD-CLASS CAPABILITIES

Precision Engineering & Advanced Metal Processing

Operating out of Jamnagar — the brass manufacturing hub of India — Khodal Impex integrates advanced high-speed CNC turning centers, multi-axis Swiss automats, precision hot/cold forging, die casting, and progressive metal stamping to deliver zero-defect precision components globally.
PRECISION BRASS HOT FORGING 01

Hot Forging

Precision brass hot forging services for manufacturing strong, durable and custom-shaped components for industrial and OEM applications.

  • Precision brass hot forging for complex component shapes and dense structures
  • High-strength and durable forged brass components with superior grain alignment
COLD FORMING PROCESS 02

Cold Forging

High-precision cold forging and metal forming process producing high-strength components with zero material waste.

  • High dimensional stability and close micro-tolerances at room temperature
  • Enhanced mechanical strength, work hardening and high structural density
HIGH PRESSURE DIE CASTING 03

Pressure Die Casting

Custom high-pressure die casting service delivering complex geometries, thin walls and fine surface finishes.

  • Superior dimensional accuracy and thin-wall capabilities for complex geometries
  • High volume production efficiency with rapid cycle times and low unit cost
PRECISION SAND CASTING 04

Sand Casting

Versatile sand casting process suitable for producing medium-to-large custom metal components and complex internal geometries.

  • Ideal for low to high volume production runs across varied part sizes
  • Handles large, heavy and complex internal hollow component geometries
PRECISION INVESTMENT CASTING / LOST WAX 05

Investment Casting

High-precision investment casting (lost wax process) producing complex, near-net-shape brass, bronze and copper alloy components with exceptional surface finish and tight dimensional accuracy.

  • Intricate geometric detail with tight tolerances (ISO 8062-3 DCTG 4-6)
  • Superior surface finish (Ra 1.6 to 3.2 µm) minimizing secondary machining
PRECISION SHEET METAL STAMPING 06

Sheet Metal Stamping

High-speed precision sheet metal stamping, punching and forming for custom metal parts and electronic clips.

  • Progressive die stamping for rapid, intricate multi-stage part formation
  • High-speed mass production capabilities for electrical and mechanical parts
HIGH-PRECISION CNC MACHINING 07

Precision Machining

State-of-the-art CNC precision machining services delivering micro tolerances down to 0.001 mm.

  • Micro tolerances down to 0.001 mm achieved on state-of-the-art CNC equipment
  • Multi-axis CNC milling and turning for high-complexity component designs
PRECISION METAL TURNING 08

Turning Service

Metal turning is a specialized machining technique used to shape metal rods or billets into precise cylindrical components.

  • 'Multi-axis CNC turning lathe capabilities with Swiss sliding headstock',
  • 'Micro-precision tolerances down to 0.005 mm on complex turned geometries',
ACCURATE HOLE MACHINING 09

Drilling Service

Drilling is a crucial machining process used to create precise circular holes in solid metal workpieces using specialized drill bits.

  • High-speed precision drilling and multi-spindle deep hole drilling
  • Exact hole center alignment, strict depth control and roundness accuracy
COMPLEX PRECISION MACHINING 10

Milling Service

Milling utilizes rotating cutting tools to remove material from a workpiece, allowing for the creation of flat surfaces, slots and complex profiles.

  • Advanced 3-axis and 4-axis CNC milling operations for intricate geometries
  • Complex 3D surface machining, pocket milling and precision contouring
ACCURATE THREAD MACHINING 11

Tapping Service

Tapping is the process of cutting internal threads into a drilled hole, essential for components that require secure fastening and assembly.

  • Accurate internal threading across Metric, UNC, UNF, BSP and NPT standards
  • High thread engagement depth accuracy preventing thread strip-out under torque
PRECISION BROACHING SERVICES 12

Broaching Service

Broaching uses a toothed tool, called a broach, to remove material and create specific shapes such as keyways, splines and non-circular holes.

  • Precision cutting of internal keyways, splines, hexes and non-circular bores
  • Sub-micron profile accuracy and excellent surface finish in a single pass
HIGH ACCURACY CENTERLESS GRINDING 13

Centerless Grinding

OD grinding process for achieving flawless roundness, precise diameters and mirror surface finishes on cylindrical parts.

  • Exceptional roundness and straightness control across cylindrical workpieces
  • High speed through-feed and in-feed centerless grinding capabilities
INDUSTRIAL WELDING & FABRICATION 14

Welding

Professional TIG, MIG and resistance welding services for strong, leak-proof structural metal assemblies.

  • TIG, MIG and resistance spot welding for ferrous and non-ferrous alloy
  • Leak-proof, pressure-tested welded joints engineered for high durability
PRECISION METAL SOLDERING 15

Soldering

Controlled soldering and brazing for electrical contacts, copper fittings and precision joint connections.

  • High electrical and thermal conductivity at all soldered joint interfaces
  • Silver soldering and soft solder alloy capabilities meeting RoHS standards
THERMAL METAL PROCESSING 16

Heat Treatment

Controlled heat treatment, stress relieving and annealing to optimize metal hardness, ductility and machinability.

  • Controlled atmosphere furnace annealing preventing surface oxidation
  • Stress relieving for high-speed turned brass and Titanium Machined Parts
MASS SURFACE FINISHING 17

Vibratory Bowl Finishing

Automated vibratory mass finishing process for deburring, radiusing and burnishing large batches of machined components.

  • Consistent deburring, flash removal and edge radiusing across mass batches
  • Bright burnishing and pre-plate polishing for high cosmetic appearance
HIGH GLOSS METAL BUFFING 18

Buffing

Manual and semi-automatic cloth wheel buffing process delivering mirror-like luster on brass and sanitary components.

  • Mirror-shine polish finish for decorative and luxury brass components
  • Pre-plating buffing ensuring ultra-smooth substrate for nickel/gold platin
COMPREHENSIVE SURFACE TREATMENT 19

Part Finishing

Complete array of surface refinement operations including deburring, ultrasonic cleaning and protective treatments.

  • Multi-stage ultrasonic cleaning and solvent degreasing for oil-free parts
  • Chemical passivation and anti-corrosion dipping for long shelf stability
ALUMINUM ANODIZING TREATMENT 20

Anodizing

Electrochemical anodizing process creating durable, corrosion-resistant and aesthetically colored oxide layers.

  • Type II clear and decorative color anodizing with vibrant color consistency
  • Type III hardcoat anodizing for extreme wear resistance and surface hardness
ELECTROPLATING & SURFACE COATING 21

Plating Process

High-quality electroplating including Nickel, Chrome, Tin, Silver and Gold plating for enhanced conductivity and corrosion resistance.

  • 'Nickel, Chrome, Tin, Silver and Gold electroplating for turned metal parts
  • Enhanced electrical conductivity, low contact resistance and solderability
PROTECTIVE LACQUER COATING 22

Lacquer Finish

Clear protective lacquer coating preventing tarnish, oxidation and fingerprint marks on polished brass products.

  • Crystal-clear tarnish prevention layer sealing brass against oxidation
  • Baked electrophoretic coating ensuring uniform protection on complex shapes
ELECTROSTATIC POWDER COATING 23

Powder Coating

Durable electrostatic powder coating offering vibrant colors, weather resistance and scratch-proof surface protection.

  • Full spectrum of RAL custom colors, gloss levels and textured finishes
  • Superior chip, scratch, UV degradation and atmospheric corrosion resistance
SPECIALTY INDUSTRIAL COATINGS 24

Coating Process

Specialized industrial coatings including PTFE, Anti-Friction and Chemical resistant surface treatments.

  • PTFE / Teflon anti-friction coatings engineered for low sliding friction
  • Corrosion-barrier chemical resistant coatings for fluid handling systems
PHYSICAL VAPOR DEPOSITION 25

PVD Coating

Ultra-thin Physical Vapor Deposition coatings providing high surface hardness, wear protection and metallic colors.

  • Extremely high surface hardness reaching up to 3000 HV for wear protection
  • Ultra-thin film layer (1 to 5 microns) preserving precision machining tolerances
ASSEMBLY & EXPORT PACKAGING 26

Assembly & Packing

Turnkey sub-assembly, automated fitting, unit testing and seaworthy export packing for global shipments.

  • Sub-assembly and multi-component fitting of complex electrical & HVAC parts
  • 100% pneumatic leak testing and electrical continuity verification